Essential oil bottling line automatic diffuser herbal liquid filling capping machine rotary filler capper

Beskrivelse

Ⅰ: Notice before starting the machine.

1. The machine is powered by single phase/220V alternative current; Confirm the right connection before turning on the machine.

2. Check if the air pressure be connected in a proper way.

3. If there are any foreign objects on the machine and in the mould,Remove the foreign objects;

4. Confirm the hoses connected with peristaltic pumps be placed into the materials tank;

5.Check if the filling nozzles be aligned with the bottles mouth,capping heads with the bottles;

Ⅱ:Basic Data of essential oil filling capping machine

Machine close pictures& drawing of filling pressing line:

Station explanation:

(1). Bottles feeding:Vibrate bowl feeding the bottles,pneumatic elements guiding the bottles into turnplate,then the pneumatic elements retreat;

(2). Bottles pressing: Due to the free fall from the bottles fed by the pneumatic elements,the sation makes the bottle reach the bottom of holder;

(3). Filling station: Fill the liquid into the bottles; the station works together with the peristaltic pumps;

(4). Robot feeding: the robot feeds the pump into the bottles.

(5). Pressing Station: Tighten the bottles with the pump;

(6). Output: moving the final products out of the turnplate

2.Detector Switch

(1). Vials feeding station

[1]. Bottles-in cylinder: Guide the bottles in chute into the turnplate

[2]. Original point:: Bottles-in cylinder original place

[3]. Bottles-in Position: the sign of bottles in proper position

[4]. Feed-in sensor: The 2pcs of fibers detect the position in the chute; Either of the fiber cannot detect the bottles then the bottles-in cylinder will not work;.

Preceess:

Vibrator feeding bottles

↓

Bottles sensor fiber → bottles-in sensing time

＋ ＋

Original point clinder Turnplate original point

↓

Bottles-in cylinder(forwarding) → Position switch

↓

Bottles-in cylinder(retreating)

Notice: The machine is operated under fully automatic mode; take notice of the detecting switches

(2). Filing station

[1]. Bottles-sensing switch: Detect the materials under the station and activation of station;.

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Bottles position reaching: The position cylinder completes the reaching of bottles

[5]. Nozzles pressing cylinder: Reach the filling nozzles into bottles;

[6]. Nozzles pressing original point: the nozzle retreat on the origin point;

[7]. Nozzles reaching: detect if the filling nozzle reach into the bottles or not

Process: Turnplate acts → bottles detecting switch → Station standby if there is no material

↓ (material there)

Bottles positioning cylinder

↓(start)

Bottles reaching

↓

Nozzles pressing cylinder

↓(pressing)

Nozzles reaching

↓

Filling starts up

↓(filling time)

Filling pressing cylinder

↓(rising)

Nozzles original point

↓

Bottles position cylinder

↓(Retreat)

Bottles position origine(filling station completing)

(3). Pump pressing station

[1]. Bottles station detecting switch: Detect the materials under the station and activation of station;

[2]. Positioning cylinder: The detecting switch detects there is the material below the station the cylinder will position the material;

[3]. Bottles position origin: The switch is the mark for action-complete of stations and turnplate action;

[4]. Clamping cylinder: Clamping the pump;

[5]. Clamping origin: Clamping in a loose situation;

[6]. Clamping reaching: The bottles reaching into the station

[7]. Pump reaching detector: Vibrator bowl guide the inner plug into the chute then detect if the inner plug be placed rightly in order to activate the next action;

[8]. Pump cylinder: take and place the pump

[9]. Pump horizontal moving cylinder: place the clamped pump on the top of bottle in the turnplate;

Process: Turnplate acts → Bottles detecting switch→ Stand-by

↓ ↓(material there) (No material there)

Pump reaching detecting

↓

Pump reaching + pump cylinder moves up-down(Pressing)

↓

Pressing reaching detecting switch

↓

Pump-clamping detecting switch

↓

Complete pump-clamping

↓

Pump cylinder up-down(Upward)

↓

Pump cylinder reaching origin point

↓

Pump horizontal moving cylinder

↓

Horizontal moving reaching

↓

Pump cylinder up-down(downward)

↓

Pump up-down moving reaching

↓

Pump staying time

↓

Pump clamping cylinder loose

↓

Pump cylinder up-down(Upward)

↓

Pump horizontal cylinder (retreat)

Ⅴ.Maintenance

1 、 Det er nødvendig å sjekke og vedlikeholde maskinen for å forlenge maskinen og optimalisere maskinens funksjon;

The working machine should be maintained every three month; The bearing and gear transmission part must be lubricated with the grease; The lubrication must be done periodically; The slide way oil (N68) should be added into the part like reciprocating mechanism motion or lifting two times every day; The automobile oil(N68) should be added into the rotary or swinging parts; Every half month add the grease into the cam slot; Every month one time for oil nozzle by adding the grease;

2 Bruk aldri metallverktøy for å treffe eller skrape overflaten der limingen er konglomerert på delene som komponenter eller mugg.

3.Hvis maskinen slutter å gå i lang tid, tilsett fett for smøring i delene som transmisjon eller lagerdel; Behandle også maskinen med vanntett beskyttelse。

4 Never put any objects on the machine lest it damage the machine.

5. Rengjør støvet inni komponentene med jevne mellomrom, sjekk også alle skruene og fest eventuelle skruer som er løsnet.

6. Kontroller skruene i terminalene for ledninger på et bestemt tidspunkt, og sørg for at skruen er festet.

7. Kontroller om det er noen løs stasjon i den strekkede ledningsveien fra el-boksene; Hvis delen er for løs, fest skruen på nytt for å unngå slitasje eller skade i isolasjonslaget som kan forårsake elektrisk lekkasje;

8. Kontroller de lettbrukte klappene og skift den skadede i tide;

Ⅵ.Packaging & Transportation

Legg aldri maskinen horisontalt eller loddrett; Demonter foten til maskinen og fest hele maskinen med bunnen av kassen. Maskinen skal holde seg stille i kassen uten at den løsner fra kassen eller ristestasjonen under forsendelse;

Pakningen av maskinen skal være nøytral; Bruk trucken eller kranen når du flytter maskinen og flytt maskinen fra bunnen i stabil bevegelse; Legg merke til illustrasjonen på bildet som nedenfor; når du heiser og svinger maskinen, skal kranen ikke få kontakt med maskinen. Fest maskinen med 4stk M16X200 med bolter, koble deretter kranene og boltene for heising og sving av maskiner. I mellomtiden for å dempe beskyttelsesgjenstandene under maskinen. Bruk stiveren for stabil heising om nødvendig (illustrert som nedenfor i fig)

Før du pakker ut kassen, sjekk om det er skader på kassen; Hvis det oppstår skade på kassen, må du ikke åpne kassen og kontakte rederiet umiddelbart; Åpne kassen under granskning fra skipsfarerne og registrer prosessen;

For sikkerhets skyld bør avstanden fra bakken til gaffeltrucken holdes under 1 meter; Hvis du bruker kranen som beveger maskinen, bør avstanden holdes fra 2 til 2,5 meter

Ⅶ. Common Faults & Trouble-shooting